XS2 MV Checkweigher - METTLER TOLEDO

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Dynamic checkweighing, marking, verification, precision product handling and reliable sorting – the perfect combination of all processes in one compact system. The XS2 MV checkweigher combines accurate weighing, marking and vision verification control in compliance with global traceability and fraud protection requirements. The product codes printed onto the collapsible box by the printing system are verified for accuracy and legibility and serve as a key for legally required quality certificates.

The weighing section ensures highest weighing accuracy at maximum throughput and is suitable for weighing products up to 600g, allowing for the best adaptation of the technical parameters of dynamic weighing to customers' requirements.

The XS2 MV checkweigher can be easily integrated into new production lines or added to upgrade existing lines, providing a full range of functions and user-friendliness while simultaneously reducing the complexity of your packaging process.

The collapsible boxes are transferred directly from the cartoner by means of a mechanical transfer unit. Thanks to the wide range of setting options, the system can be adjusted to different box dimensions in a matter of seconds. An ink jet or laser system prints unique data such as, batch codes, expiry dates and 2D barcodes in a very high quality on the side of the collapsible box. The camera system verifies the printed data and saves this in an internal database. A dynamic weighing section ensures highest weighing accuracy to hit the target weight and ensure completeness of all products being weighed. Illegible or poor quality products are removed reliably and accurately. The easy-to-use and highly adjustable components, the central user interface for product changeover and the rapid print cartridge replacement all ensure that set-up times are kept to a minimum, ensuring maximum availability.

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Features
Expertise in pharmaceutical checkweighing	Electromagnetic Force Restoration (EMFR) weighcell technology ensures sustained accuracy over long periods of time and minimizes weighing errors caused by changes in temperature and humidity.
Maximum reliability	Finely tuned system components including transfer belts, ink jet or laser printing systems and print verification cameras ensure an optimum production flow, perfect printing quality and increased line efficiency.
Maximum precision	Precise mechanical product transfers and reliable product sorting guarantee process reliability and a high production volume.
Track & Trace flexibility	Optimum printing of unique series of digits or data matrix barcodes to meet current and future legal requirements.

Specifications - XS2 MV Checkweigher

Accuracy	from ± 0.02g
Checkweighing Range	up to 600g
Throughput	max. 400

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Business Information

Product Brochures

Product Inspection Guide (pdf - 2 MB)

Case Studies

Know-how

Technical Information

Datasheets

XS2 MV Checkweigher (pdf - 696 KB)

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The XS2 MV checkweigher with its very precise mechanical product handling units and extremely reliable marking, verification and sorting devices has been designed to process high production volumes to ensure that it has no negative effect on your operating equipment effectiveness and overall line efficiency.
The XS2 MV has been designed to function with a multitude of world leading marking and camera systems to give you the freedom to choose components from suppliers already designated by your company as “trusted partners”. This enables easier integration in your IT network and data communication protocols.
The exact handling allows for high conveyor speeds (up to 90m/min) increasing productivity and fulfilling existing line speeds for current and future applications.
The compact design saves valuable production floor space and allows very simple integration into new or existing pharmaceutical production lines.
All components, which include checkweighing, ink jet printing or laser marking systems, high-resolution verification cameras, mechanical transfer units and sorting devices, have been finely tuned to work in perfect unison enabling you to meet global serialization, E-Pedigree and Track & Trace legal requirements and specifications.
The XS2 MV can be immediately integrated into all applications where the production process needs to conform to pharmaceutical requirements such as 21 CFR part 11, full traceability, audit trail and validation supporting documentation. This offers considerable time and money savings in all steps from planning through to commissioning.
The mechanical transfer unit is equipped with easily adjustable hand wheels for highly accurate position control enabling the system to be adjusted to different carton dimensions in a matter of seconds. This dramatically reduces downtime for product changeovers.
Integrated solution from one supplier with great experience in product handling, line integration and integration of marking and vision systems. Only one partner is responsible for your serialization project equipment.
Ready to use system for optimized line integration reducing start-up time and expenses.
METTLER TOLEDO Hi-Speed long-term experience of product inspection equipment for the pharmaceutical market with strong partners for print / camera systems, large experience with FAT, SAT and validation of systems
Centralized quarantining of non-conforming products (safe and easy to keep track of).
Large selection of options specifically designed for the pharmaceutical industry.
An ink jet printer or laser marker in the infeed area for clear, sharp printing of human-readable characters and serial numbers as well as barcodes and data matrix in compliance with international printing standards.
Click & Print technology for rapid cartridge replacement, maintenance-free and non-wearing.
High-resolution camera system for recording the printed data (OCR / OCV). Accurately reads even very small barcodes at high speed reducing false rejections.
Ultrafast sorting using a high pressure precision air jet for reliable rejection ensuring that no non-conforming products enter the good path.
Easy product changeover through highly accurate and repeatable position control.
In compliance with legislations regulations for the different track & trace concepts and open for further regulation requirements – protects your investment.
Worldwide network of sales- and service-engineers.

21 CRF Part 11 function, extended user management, audit trail and password protection
Mechanical transfer unit with lower belt and vertically adjustable upper belt for precise and reliable product transfer
Continuous regulation of the belt speed
Ultrafast sorting using a high pressure air jet
Lockable polycarbonate collection containers, optimized for pharmaceutical products
Adjustable height of the entire system for optimum line integration (± 30 mm)
"Weights and Measures" design-approved in certain countries
Manual or automatic re-zero
Various user-selectable program languages
Access protection by user profiles and password
Modular concept, ease of servicing
Indication of all current important weighing and production data as well as configuration screens
Product take over system consisting of bottom belt (800 mm) and height adjustable top belt for flawless takeover of products.
115/230 VAC, 50/60 Hz, 1 phase, > 500 VA