Formulations Seminar: Real Time Particle Monitoring and Control from Granulation to Dissolution Testing

May 21, 2009 - May 21, 2009
Courtyard by Marriott-Princeton
3815 US Route 1
Princeton, NJ 08540 USA
Formulations Seminar: Real Time Particle Monitoring and Control from Granulation to Dissolution Testing
Register for the free Formulations Seminar or contact us for more information

Learn how to close the formulations knowledge gap and speed process development by tracking your particles in real time during granulation through disintegration and dissolution.  METTLER TOLEDO FBRM® (formerly Lasentec®) probes provide in-process real time measurements of particle change and are used to understand, optimize, and troubleshoot formulation variability from granulation to disintegration and dissolution.  FBRM® Process Analytical Technologies (PAT) are installed directly in fluid beds and high shear granulators, directly after roller compactors, and directly in dissolution systems.  FBRM® is used to:

  • Track granule growth in real time allowing for faster process development and optimized batch consistency
  • Track particle properties during granule and tablet disintegration and dissolution and correlate results directly with upstream raw materials, blending, granulation, and tableting variable 
Technical seminars will address the use of FBRM® and PVM® to promote faster and more thorough mapping of the experimental design space, improve process confidence, and control batch to batch consistency. This one day event will feature application presentations and case studies sharing industry best practices.
 
Industry Speakers
Presentations will be given by industry experts as well as METTLER TOLEDO specialists, including:

Joseph Ceballos, Pfizer Inc. - Online Particle Characterization of Dry Granulation by FBRM®
 
Steven J. Mehrman, Johnson & Johnson - Evaluation of Fluid Bed Process Parameters Influence on Particle Size and Distribution Utilizing In-Line and At-Line FBRM® Data
This talk will focus on the robustness of the probe in the fluid bed and correlating at-line/in-line data to evaluate equipment performance. 
 
Zane Arp, Principal Scientist, GlaxoSmithKline – Optimization of High Shear Wet Granulation Processes Using FBRM® and PVM® In Situ Particle Characterization
High shear wet granulation is a common unit operation in solid dosage formulation, yet a mechanistic understanding is not well known. One goal of high shear granulation is to yield a repeatable granule size and granule shape distribution at the batch endpoint. This is necessary for consistent downstream drying, milling, flow properties, and content uniformity. However, inconsistencies often occur during granulation development and scale up due to changing API, raw materials, or changing process dynamics such as segregation, agglomeration, or breakage. 
 
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Gang Xue, Ph.D., Pfizer Inc. - Automatic Powder Dosing in Pharm Development
Dr. Xue will present and discuss the objectives, challenges, experience, and results of the Pfizer ATI Team exploration of powder dosing technologies. 
Ben Smith, METTLER TOLEDO - Characterizing In Situ Particle Disintegration Mechanisms to Correlate Formulation Conditions to Tablet Dissolution Profiles
Dissolution and disintegration testing are well established as standard analytical tests used during pharmaceutical development. Yet, if dissolution is inconsistent, what is the root cause? Was the internal tablet or capsule structure inconsistent? Were the particle disintegration and erosion mechanisms inconsistent? Was there an upstream processing inconsistency that resulted in poor tablet properties?

Eric Dycus, METTLER TOLEDO - Wet Granulation Scale-up and Control with In Situ Particle Characterization
One goal of high shear granulation is to yield a repeatable endpoint granule size and granule shape distribution. This is necessary for consistent downstream flow properties, tablet consistency, and content uniformity. However, inconsistencies often occur during granulation development and scale up due to changing raw materials, vessel-blade geometry, or process dynamics such as segregation and over wetting.
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Formulations Quantos

Introducing QUANTOS
We are pleased to introduce QUANTOS - a new breed of instrument for the laboratory bench top.  QUANTOS
provides a new and advantageous approach to the challenges of repetitive dosing of powder API, samples, and standards in formulations development.  Precise dosing of small amounts of powder in pharmaceutical/formulations development is difficult, time consuming, and a potentially hazardous task.  Often, the scientist or engineer is in contact with highly potent Active Pharmaceutical Ingredients (APIs), and dosing may be hindered by electrostatic or hygroscopic effects.

QUANTOS helps significantly improve:

  • Safety - QUANTOS provides a closed system where highly concentrated APIs and other potentially hazardous substances can be isolated from scientists' contact
  • Speed - QUANTOS automated repetitive sample preparation.  Remove the tedium and challenges of using a traditional spatula and balance for weighing-in of powder materials to sample prep vessels - without impact to particle size of morphology
  • Savings - QUANTOS significantly reduces sample prep time, and helps conserve expensive or precious substances, while helping reduce the related expense of process optimization

    QUANTOS is a winner of the Association for Laboratory Automation's (ALA) New Product Award (NPA) Designation for 2009.

    Venue
    This free one day event will take place at the Courtyard by Marriott-Princeton

    Continuing Education in Formulations
    As part of the METTLER TOLEDO commitment to education, we offer complimentary educational webinars that explore topics of interest to Scientists and Engineers working in Formulations. 
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